Zxflasee S-L Type Large-Diameter Welded Pipe X-ray Detection System

RAYSOV ZXF S Type High-Frequency X-ray Digital Imaging (DR)Inspection System for Spiral welded pipe/straight seam steelpipe is a specially designed and developed high-efficiency,high-precision digital X-ray imaging (DR) system for non-standard X-ray digital imaging inspection of spiral welded pipes. It mainlyrelies on the characteristics that X-rays can penetrate objects and store images, thereby conducting nondestructive evaluation of weldsand is an effective means for product research, failure analysis,high-reliability selection, quality evaluation, process improvement, etc. 

This high-frequency X-ray digital imaging inspection system Spiral welded pipe/straight seam steel pipe has highautomation, high detection accuracy, direct and intuitive detectionresults, fast detection speed, easy analysis, measurement,calculation, storage and query of detection data; it can quicklyand effectively detect defects such as porosity, shrinkage pores,loose structure, shrinkage porosity, and inclusions in workpieces.It has the characteristics of high efficiency, low cost, energysaving, and environmental protection. 

The system is a high-tech product integrating X-rayhigh-frequency high-voltage technology, X-ray digital imaging (DR)technology, computer image processing technology, electronictechnology, and mechanical and electrical control technology. Itperfectly combines X-ray control technology, image acquisition, andmechanical movement to achieve a one-body control function. Thismakes the inspection work faster and more convenient, with higherefficiency. 

The system is designed with modular components, which can beselected and configured according to user requirements. It mainlyconsists of a high-frequency high-voltage X-ray generator, ahigh-resolution digital flat-panel detector, computer digital imageprocessing, mechanical transmission system, electrical controlsystem, on-site monitoring system, and a lead shielding room. Thedesign of the system complies with international radiation safetystandards. 

Technical Specifications 

The monitor height can be adjusted for easy viewing byoperators. 

The camera and laser cross-positioning device on the workpieceinspection station provide more accurate information about thecurrent inspection area. 

Defects are measured, calculated, andidentified. 

The product has a wide range of applications. 

This product is suitable for X-ray nondestructive testing ofinternal defects such as cracks, incomplete fusion, pores, andincomplete penetration in various cylinders and stainless steelpipes with a total thickness of 30mm or less. 

EN New High Definition Small Focus d=0.4mm, DefectIdentification is More Clear, High-Frequency Separate High-VoltageGenerator 

The system features a 200μm, 16-bit, amorphous silicon flatpanel with a resolution of better than 2.5lp/mm. 

Visualizing Visual Technology 

X-ray digital imaging real-time image display, spiral weldedpipe detection process full-time monitoring, and the systemoperation visualization have been achieved, thereby improving theefficiency of operation. 

Modular Unit Design 

Multi-axis (multi-degree-of-freedom) motion mechanicalsystems 

Testing Process 

1). Open the lead door, move the transportation vehicle out ofthe shielded area to the loading position outside, and hoist theinspection steel pipe onto the transportationvehicle. 

2). The inspection vehicle enters the inspection room and movesto the inspection position, and the lead door closes. The height ofthe radiation source arm is adjusted, and the radiation source isinserted into the steel pipe to be inspected. The flat paneldetector mechanism is lowered to the surface of the steel pipe andadjusted to the position. After that, the radiation is turned on.Single-wall penetration inspection of the steel pipe is carriedout. 

3). During the inspection process, the radiation source anddetector remain stationary, while the operator drives the vehiclecarrying the steel pipe to be inspected forward for weldinspection. The inspection is completed once the entire steel pipehas been inspected. 

4.) After the inspection is complete, the lead door opens, andthe transportation vehicle moves to the position outside the leaddoor where materials are loaded. The next steel pipe is thenreplaced. 

5.) Repeat the above procedure steps to complete the inspectionwork for the next steel pipe.